Performance and Maintenance

In an industrial plant, every part has a role to play, but not all of them receive the attention they deserve.

Textile expansion joints, for example, are often perceived as a minor detail.       

They are inexpensive compared to the rest of the plant and can be replaced quickly… but if installed incorrectly or neglected, they can cause plant downtime costing hundreds of thousands of euros.

In such delicate situations, the real competitive advantage lies not only in the product, but in those who know how to install, check, and maintain it: technical service.

The problem is not just the failure, but when it happens

Many industrial plants—power stations, cement factories, steel mills—operate continuously, with scheduled shutdowns only at certain times of the year.

A sudden failure, such as that caused by a damaged or poorly installed textile expansion joint, gives no warning and can result in:

• costly production downtime,
• heat and efficiency losses,
• long recovery times,
• unforeseen expenses.

This is not an exception: it is a recurring situation.
And every time, it could have been avoided.

When we say that a poorly installed or overly worn expansion joint can cause an entire system to shut down, we are not trying to cause alarm.                                 

We say this because we see it every day on the field.

One of the most recent examples? An inspection at a thermoelectric power plant.

During the inspection, we detected—thanks in part to thermography—a deteriorated expansion  joint that was already showing clear signs of failure.

We notified the customer and suggested replacing it during the planned plant shutdown scheduled for those days.

The response was: “Let’s wait a little longer.”

But, as we feared, the expansion joint failed earlier than expected.

The plant was shut down for five days, resulting in significant production losses and all the inconveniences that this entails.

We intervened to fix the problem, but the truth is that this shutdown could have been avoided.

That is why we continue to insist on one key point: preventive maintenance is not a cost, but an investment that protects the plant and ensures operational continuity.

Narrow spaces, tight deadlines, minimal margins for error

Installation work is never carried out under ideal conditions.

In boiler rooms or ducts, operators work in confined spaces, often with reduced visibility and limited access.

It is in these contexts that the quality of service makes all the difference.

Every step—from positioning the expansion joint to the final heat sealing—must be performed with surgical precision, because a mistake can compromise the seal, reduce the component’s useful life, and cause leaks.

That’s why, according to the technicians interviewed, the durability of an expansion joint depends 99% on the quality of the installation.

Don’t wait for it to break: how preventive maintenance works

Many plants only start monitoring expansion joints when the first obvious signs of deterioration appear.

But a reactive approach always exposes you to lower risks.

The recommended method involves:

• Regular visual inspections to identify signs of wear.
• Infrared thermographic surveys to measure heat loss.
• Scheduled replacements during plant shutdowns to avoid sudden failures.

That’s why New Componit doesn’t just supply industrial textile expansion joints.

It intervenes directly in the field with a comprehensive, specialized service that includes:

• Installation in critical areas, by expert operators.
• Perfect heat sealing, carried out at 430–450°C for 3–4 minutes with controlled pressure.
• Maintenance support, from thermography to complete check-ups.
• Worldwide assistance, with teams operating in various industrialized countries.
• On-site training and supervision services, to also support the customer’s internal staff.

It is this approach that makes the difference between a component that works and a system that performs.

Do you want to avoid downtime and ensure maximum performance?

If you are planning maintenance or need to replace your textile expansion joints, consider a technical partner who can assist you every step of the way.

Contact the New Componit team today for personalized advice or a technical inspection.

Trust those who install every day, in plants like yours.

Contact us to find out more.

In the era of digital transformation, information security has become a vital pillar to protect both business and customer data. With ever-evolving cyber threats, ensuring a secure environment is not just a priority but a strategic responsibility for every company.

However, guaranteeing security doesn’t just mean adopting cutting-edge technologies – it requires a deep cultural shift that involves every level of the organization.

At New Componit, we’ve embarked on an ambitious journey to strengthen information security, guided by three main pillars: continuous training, proactive technology, and a culture of collaboration. This journey is not just an investment to protect our company but also a commitment to ensuring that our clients’ data is always secure.

Continuous Training: The Heart of the Strategy

At New Componit, we firmly believe that the first step toward enhanced security lies in people. Every member of our team is an active participant in this journey, as individual awareness and preparation are our greatest allies. Technology alone isn’t enough—if people aren’t trained to recognize and handle threats, the entire security system can become vulnerable.

Continuous training is, therefore, the heart of our strategy. We regularly organize sessions that go beyond theory, offering practical and immediately applicable tools. For instance, our team members learn to:

• Identify and handle phishing emails.
• Create and store secure passwords.
• Apply best practices for protecting sensitive data.
• And much more.

This approach allows us to transform every employee from the “weakest link” in the chain into the “first line of defense” for the company.

Information security cannot be delegated—it is a shared responsibility involving everyone within the organization.

Technology and Prevention: A Proactive Approach

If people are the heart of the strategy, technology is the backbone of our security system. While absolute security may not exist, a preventive and dynamic method can make a significant difference.

We utilize advanced technological solutions to monitor our infrastructure in real time, identifying and mitigating threats before they can cause harm. These technologies enable us to:

• Constantly monitor data traffic and suspicious behaviors.
• Quickly identify vulnerabilities and take immediate action.
• Protect both company and customer data, reinforcing the trust they place in us.

With these tools, we can ensure a safer environment for our processes and, consequently, for our partners’ operations. Trust is a crucial element in any business relationship, and information security is one of the best ways to build and strengthen it over time

Information Protection: A Team Effort

Information security is not a destination but a continually evolving journey. Every day brings new threats, and we are committed to anticipating and addressing them with determination.

To achieve this, we believe in the power of collaboration: working together with our team and partners to build a secure and resilient system. Every step forward we take is the result of teamwork, where each individual’s contribution is fundamental. This enables us to face future challenges with confidence and determination, creating a safe environment not only for New Componit but also for the clients who trust us.

Information Security and Energy Efficiency: Two Complementary Goals

Information security is an integral part of our broader commitment to efficiency and industrial innovation. Protecting data means safeguarding the solutions we offer, ensuring that our clients can rely on secure and efficient processes.

Our thirty years of experience in developing textile solutions for thermal insulation have taught us that every detail matters. Reducing thermal losses and optimizing plant performance require precision and, equally, the secure and reliable management of the data that supports these processes.

At New Componit, we stand by industrial companies not only to improve energy efficiency but also to build a safer future.

Our expertise and dedication allow us to be a reliable and proactive partner in both areas.

Want to improve comfort and performance in your plant with a tailored solution?

There are fewer and fewer maintenance workers in plants, and the number of tasks each worker has to oversee is increasing. In the past, scheduled shutdowns, even of long duration, were periodically planned to carry out several checks and maintenance operations on plant equipment. Today, however, these types of shutdowns are becoming increasingly rare.

At New Componit, we felt it was important to adapt to these changes and offer, in addition to high-quality products, a dedicated maintenance service package. We aim to assist our customers before and after the product supply, as long as they need us. We have translated this 360° approach into a precise service package that we call Efficiency Box®.

Want to improve comfort and performance in your plant with a tailored solution?