New Componit

new componit logo

Simone Balbi

Materiali calcium free più sicurezza meno rischi ad alta temperatura

Calcium-free materials: greater safety, fewer risks at high temperatures

When working in high-temperature environments, insulation cannot be compromised.

It must be effective, resistant… and above all, safe.

In recent years, more and more companies are choosing a new generation of materials: so-called calcium-free materials, made of high-purity quartz fibre.

Why? Because they can withstand extreme heat without triggering dangerous chemical reactions.

A smart choice — and an increasingly popular one — for those who want not only good performance, but also greater protection for workers, fewer hidden risks and greater regulatory peace of mind.

What are ‘calcium-free’ materials?


They are advanced technical materials, free of components that can trigger unwanted reactions at high temperatures, such as calcium, sodium or potassium oxides.

They are obtained through a chemical purification process that allows a composition of over 95% silicon dioxide (SiO₂) to be achieved, with the addition of alumina to increase stability.

Compared to traditional insulators – rock wool, ceramic fibres, untreated glass fibres – they offer:

  • Greater thermal resistance (up to 1200°C);
  • Dimensional stability even in aggressive environments;
  • No release of hazardous substances.

In summary: these materials are designed to protect systems and people, even in critical areas such as expansion joints, turbines, compensators and flanges.

Why are they so important?

Because not all insulating materials are the same.

At certain temperatures, traditional calcium-based insulating materials can react with chromium and oxygen steel, forming hexavalent chromium — a substance classified as a category 1B carcinogen.

With calcium-free materials, this risk is eliminated at source: there is no calcium, so no reaction can occur.

This means:

  • Less exposure for operators;
  • No extraordinary remediation;
  • Greater ease in complying with regulations (such as the REACH Regulation and Legislative Decree 81/2008);
  • Fewer surprises during environmental or HSE audits and inspections.

The advantages for your company

Adopting calcium-free materials means:

  • Reducing the chemical risks associated with the formation of hexavalent chromium.
  • Protecting workers’ health with solutions that are safe even in critical conditions.
  • Streamlining HSE procedures and avoiding costly remediation.
  • Extending the life of insulation even in aggressive environments.
  • Dealing with fewer unexpected events, greater control and regulatory compliance.

It is not just a technical choice.

It is a more conscious, modern and responsible way of working.

Green Flex: More than just a product, a responsible choice

Choosing safer materials means investing in more reliable systems, better protected operators and more robust companies.

And calcium-free materials, such as those used in the production of the Green Flex line, are now the technical standard for those who work at high temperatures and want to eliminate the risk at source.

Green Flex is designed not to generate hexavalent chromium, even in the most critical conditions and to offer stable, long-lasting performance that complies with the most demanding regulations.

Would you like to know if your plant still uses potentially hazardous materials?

Contact New Componit team today for a free consultation.

We will analyse the critical points together and help you choose the right solution to work safely, with more control and fewer unexpected events.

Because good insulation is not just a barrier.

It is a competitive advantage that protects, simplifies and improves every aspect of your operations.

Request Your TIPCHECK Audit Now
Read
benessere dipendenti rivestimenti tecnici

What if employee well-being started… with technical coatings?

It’s not just a question of energy and CO₂.

When we talk about industrial technical insulation, our minds immediately turn to concepts such as energy efficiency, plant protection, emission reduction and regulatory compliance. All of which are correct. But this view is incomplete.

More and more companies are discovering another value, perhaps less obvious but equally strategic: the direct impact on the well-being of people working in production environments.

More stable temperatures, less noise, greater safety: what was once perceived as an exclusively technical intervention is becoming a concrete lever for improving quality of life in the workplace, reducing accidents, and increasing productivity.

A silent but real transformation that is shifting the focus from the plant… to people.

And perhaps the time has come to start looking at technical insulation from this new perspective as well.

An often underestimated issue: comfort in production departments

Those who work every day in an industrial plant know this well: the intense heat near uninsulated pipes and valves, the constant noise of operating equipment, the impossibility of touching a surface without risking a burn… these are factors that directly affect physical and mental well-being.

  • Fatigue increases.
  • Concentration decreases.
  • Errors multiply.
  • The risk of accidents is always around the corner.

Yet, all this is often accepted as an inevitable part of the job. But it doesn’t have to be that way.

Technical insulation is already the answer. Our Enersave thermal jackets —designed for valves, flanges, pumps and filters—not only serve to contain heat loss and save energy. They also offer concrete, visible, and measurable benefits for those who work alongside this equipment every day:

  • They lower the surface temperature of insulated components, drastically reducing the risk of accidental contact with hot elements.
  • They stabilize the environment, helping to create more balanced thermal conditions, especially in departments where cold and hot areas alternate.
  • They dampen the noise generated by operating equipment, making the department more livable and less stressful from an acoustic point of view.

The result? A better quality of life for workers

QImproving operational comfort triggers a virtuous circle:

  • Operators are more attentive and relaxed.
  • They work in safer conditions.
  • They reduce the margin for error.
  • And, last but not least, they feel that the company is paying real attention to them.

What was once considered a simple technical covering thus becomes a real ally for productivity and staff motivation.plice rivestimento tecnico, si trasforma così in un vero alleato per la produttività e la motivazione del personale.

An advantage for entrepreneurs too

The adoption of technical insulation systems such as Enersave also brings benefits in terms of management:

  • Reduction in accidents = fewer days lost and fewer unexpected costs.
  • More comfortable environment = easier to retain qualified staff.
  • Easier maintenance = the jackets are removable and reusable, simplifying inspections.
  • Energy savings = less heat loss means lower bills and greater sustainability.

It’s not a dream. It works, and it works right away. Those who have implemented these solutions have seen tangible results within the first few weeks.

Change starts with the details. And these really make the difference.

At a time when employee wellbeing is becoming increasingly important, it is time to look at technical details with fresh eyes.

Because a more comfortable, safe and stable environment can also be created with a well-insulated valve.

Would you like to learn more about how to improve the comfort and efficiency of your system?

Contact New Componit for a dedicated consultation. A small intervention. A big step for those who work alongside you every day.

Request Your TIPCHECK Audit Now
Read
Isolamento tecnico ora puoi misurare quanto (davvero) ti fa risparmiare

Technical insulation: now you can measure how much it (really) saves you money

Until now, evaluating the efficiency of an industrial technical insulation system was often based on assumptions, estimates or generic parameters.

As of December 1, 2024, with the entry into force of EN 17956:2024, companies finally have an objective, measurable and independent tool to evaluate the energy performance of their insulation system.

This is a paradigm shift that can transform an often neglected area, of the system, into a concrete lever of performance, sustainability and competitiveness.

What the standard EN 17956:2024 provides and why it marks a turning point

EN 17956:2024 is a European standard designed to bring transparency, comparability and scientific method to the evaluation of technical insulation systems.

At its heart is an energy rating system that assigns a score from A (highest efficiency) to G (lowest), based on the density of heat loss flux.

In practice: the more effective an insulation is at retaining energy, the higher its class will be. On the other hand, if it lets too much heat through (beyond the maximum value of class F), it will be classified as G.

This methodology represents a revolution for several reasons:

  • It is independent of the material used, since it evaluates the actual performance, not the brand or type of insulation.
  • It is applicable to any geometry, such as piping, flat surfaces, special components and any other shapes found in complex industrial plants.
  • It covers a wide temperature range, from -30°C to +650°C.
  • It is replicable and comparable, so any company can get a consistent and comparable assessment with that of other operators or plants.

For companies, this is a clear opportunity: to know exactly where, how much and why they are losing energy, in order to take targeted action.

But how does the EN 17956:2024 standard apply in practice? We look at it in the next few lines.

How the method works (and what it allows you to do)

The classification process according to EN 17956:2024 is structured in four key steps, designed to accompany the company from goal setting to reading the results.

1. Selecting the efficiency class

It always starts with a strategic choice: What is the level of energy efficiency I want (or can) achieve?

Choosing the desired class (from A to F) allows you to calibrate the intervention according to the expected ROI.

2. Identifying the process temperature

 Every plant has specific operating conditions. By indicating the operating temperature, you can calculate the thickness needed and the most suitable type of insulation to fall within the selected class.

3. Defining the geometry

The shape, size and type of the surface or component to be insulated (pipes, surfaces, flanges, etc.) are specified. This step is essential for reliable simulations.

4. Interpretation of results

The system returns the maximum allowable dispersion value for the chosen class, along with an indication of the minimum space required to meet it. This way you can check whether your current insulation is adequate–or how far you are from your goal.

From “technical cost” to strategic lever: the benefits for your company

Too often technical insulation is treated as a passive item in maintenance budgets, with invisible losses that, on a European scale, translate into huge economic costs every year.

Adopting EN 17956:2024 means changing your perspective:

  • You can accurately measure the efficiency of your insulation, with real data, not assumptions.
  • You can identify critical points in your system and plan a revamp with a measurable return on investment.
  • You can compare different solutions, without relying only on data sheets or sales brochures.
  • You can demonstrate compliance with regulations such as EED and IED, which are increasingly central to sustainability policies.
  • And above all: you can reduce consumption and costs, improving competitiveness and reducing your environmental footprint.

Do you want to know how to apply EN 17956:2024 to your plant ?

At New Componit, we can support you step by step: from the initial assessment to the performance simulation and the proposal of tailor-made solutions to meet the highest standards.

Get in touch with us to request a simulation based on the TIPCHECK method, our energy diagnosis protocol useful for identifying heat loss and quantifying potential savings.

You’ll find out where you’re losing energy and how much you could really save.

Because today, insulation is no longer just protection.

It’s a competitive advantage.

Want to improve comfort and performance in your plant with a tailored solution?

Request Your TIPCHECK Audit Now

Read
Sicurezza delle informazioni un viaggio che costruiamo insieme

Information security: a journey we build together

In the era of digital transformation, information security has become a vital pillar to protect both business and customer data. With ever-evolving cyber threats, ensuring a secure environment is not just a priority but a strategic responsibility for every company.

However, guaranteeing security doesn’t just mean adopting cutting-edge technologies – it requires a deep cultural shift that involves every level of the organization.

At New Componit, we’ve embarked on an ambitious journey to strengthen information security, guided by three main pillars: continuous training, proactive technology, and a culture of collaboration. This journey is not just an investment to protect our company but also a commitment to ensuring that our clients’ data is always secure.

Continuous Training: The Heart of the Strategy

At New Componit, we firmly believe that the first step toward enhanced security lies in people. Every member of our team is an active participant in this journey, as individual awareness and preparation are our greatest allies. Technology alone isn’t enough—if people aren’t trained to recognize and handle threats, the entire security system can become vulnerable.

Continuous training is, therefore, the heart of our strategy. We regularly organize sessions that go beyond theory, offering practical and immediately applicable tools. For instance, our team members learn to:

  • Identify and handle phishing emails.
  • Create and store secure passwords.
  • Apply best practices for protecting sensitive data.
  • And much more.

This approach allows us to transform every employee from the “weakest link” in the chain into the “first line of defense” for the company.

Information security cannot be delegated—it is a shared responsibility involving everyone within the organization.

Technology and Prevention: A Proactive Approach

If people are the heart of the strategy, technology is the backbone of our security system. While absolute security may not exist, a preventive and dynamic method can make a significant difference.

We utilize advanced technological solutions to monitor our infrastructure in real time, identifying and mitigating threats before they can cause harm. These technologies enable us to:

  • Constantly monitor data traffic and suspicious behaviors.
  • Quickly identify vulnerabilities and take immediate action.
  • Protect both company and customer data, reinforcing the trust they place in us.

With these tools, we can ensure a safer environment for our processes and, consequently, for our partners’ operations. Trust is a crucial element in any business relationship, and information security is one of the best ways to build and strengthen it over time

Information Protection: A Team Effort

Information security is not a destination but a continually evolving journey. Every day brings new threats, and we are committed to anticipating and addressing them with determination.

To achieve this, we believe in the power of collaboration: working together with our team and partners to build a secure and resilient system. Every step forward we take is the result of teamwork, where each individual’s contribution is fundamental. This enables us to face future challenges with confidence and determination, creating a safe environment not only for New Componit but also for the clients who trust us.

Information Security and Energy Efficiency: Two Complementary Goals

Information security is an integral part of our broader commitment to efficiency and industrial innovation. Protecting data means safeguarding the solutions we offer, ensuring that our clients can rely on secure and efficient processes.

Our thirty years of experience in developing textile solutions for thermal insulation have taught us that every detail matters. Reducing thermal losses and optimizing plant performance require precision and, equally, the secure and reliable management of the data that supports these processes.

At New Componit, we stand by industrial companies not only to improve energy efficiency but also to build a safer future.

Our expertise and dedication allow us to be a reliable and proactive partner in both areas.

Want to improve comfort and performance in your plant with a tailored solution?

Request Your Free TIPCHECK Audit Now
Read
riconoscere presenza cromo esavalente e come comportarsi_eng (1)

How to recognize the presence of hexavalent chromium and what to do about it?

During the disassembly of insulation systems, there is a possibility of exposure to calcium chromate. This can occur if the insulation elements and/or materials used, contain calcium or calcium oxides and have been in contact with hot components containing chromium at operating temperatures above 300°C. Likewise, other manifestations in the form of sodium or potassium chromate cannot be ruled out either.

If yellowish dust is visible within the insulation or on the previously insulated component during removal of the insulating elements, a rapid chromium test should be performed immediately, and in case of a positive result, its presence should be reported and a decontamination performed.

First of all, disassembly of insulation should be carried out by personnel in charge and properly trained to do it.

In general, it is advisable to be careful if you have to handle insulation materials that have already been used, and to consider that any cleaning of the machine must be carried out by companies which are responsible for doing it safely.

Also remember that already used insulation materials are considered contaminated and must be disposed of properly.

Want to improve comfort and performance in your plant with a tailored solution?

Request Your Free TIPCHECK Audit Now

Read

Hexavalent chromium: why is it still talked about so much?

In recent months, we at New Componit have decided to tackle the subject of hexavalent chromium in depth through our various channels in order to provide our team and our customers with correct information on the risks; at the same time, we want to provide a timely response to the request for preventive measures to be implemented in industrial plants.

Hexavalent chromium has been a major issue for almost a year and is still being updated: assessments on the hazardousness of hexavalent chromium in industrial plants are still ongoing.

The European Commission’s restriction request.

The European Commission has recently submitted a proposal to the European Chemicals Agency (ECHA) to update the restriction request for hexavalent chromium substances; in particular, 12 more substances will be evaluated in addition to the two already included in the original request of September 2023.

The substances included in the new restriction proposal submitted to ECHA may pose risks to workers and the general public, as well as to the environment, when used as substitutes for hexavalent chromium substances subject to authorisation.

How does the restriction procedure work?

Restriction procedures are essential for the protection of workers, the general public and the environment: an EU Member State, or the European Commission, can propose a restriction if it fears that a substance poses an unacceptable risk to human health or the environment.

The procedure is initiated by submitting the restriction request to ECHA, the European Chemicals Agency; after the request has been checked for conformity, the proposal is analysed by the two ECHA committees:

  • the Committee for Risk Assessment (RAC) prepares its opinion on the appropriateness of the restriction based on the risks to human health and the environment identified for the substance.
  • the Socio-economic Analysis Committee (SEAC) prepares its opinion on the socio-economic impacts of the proposed restriction, then on the basis of the costs and benefits of the restriction.

Once all comments have been received by ECHA, the European Commission makes an overall assessment and updates the restriction list: once the list is approved, the industry, which includes the entire supply chain, is obliged to comply and the EU Member States become responsible for enforcing the restriction.

Latest news on hexavalent chromium

Currently, the restriction procedure for hexavalent chromium substances is still in the analysis phase; the broadening of the scope of the application has in fact led ECHA to postpone the final evaluation and consequently the drafting of the restriction list.

During the analysis phase, ECHA committees may invite interested parties to submit evidence to support the preparation of the proposal; in the case of hexavalent chromium, on 6 June 2024, ECHA discussed the initial findings based on the data initially received and launched a second call for evidence of risks and benefits to support the updated proposal.

Until the final list of restrictions is drawn up, it is important to continue to keep up-to-date on this issue to ensure that you comply with European regulations and protect the well-being of your workers and the environment.

Many substances derived from hexavalent chromium are easily found in industrial plants and are classified as carcinogenic and highly toxic to the environment, with long-term health consequences.

Among the hazardous substances derived from hexavalent chromium, it is good to consider calcium chromate; this compound is formed as a result of the oxidation of chromium with calcium oxide and it is important to prevent its formation in your plant.

How to prevent risks from hexavalent chromium compounds?

Avoiding the use of thermal insulation systems with materials containing calcium, sodium, potassium or their oxides is the first step in securing yourself against risks from hexavalent chromium.

Today, it is possible to prevent the formation of hexavalent chromium compounds, such as calcium chromate, in industrial systems by adopting textile solutions specifically designed for this purpose.

We at New Componit have over the years invested in research and development of textile solutions that prevent the possible formation of hexavalent chromium in industrial plants. In fact, we have included the Greenflex line in our product range, which includes high-temperature insulation systems with calcium-free protection. By replacing textiles and insulation mats containing calcium, our Greenflex textiles do not release toxic substances when used, making them ideal for worker and environmental safety and allowing you to work in compliance with international safety regulations.

Our high-temperature products also help to contain heat, ensuring greater efficiency of insulated equipment: they therefore contribute to cost savings, but above all to a reduction in potential CO2 emissions into the atmosphere, making your plant even more environmentally sustainable.

Want to improve comfort and performance in your plant with a tailored solution?

Request Your Free TIPCHECK Audit Now
Read
Book TIPCHECK
Subscribe to the newsletter
Follow us
Instagram Youtube Linkedin
Categories
My Agile Privacy
✕
Privacy and Consent by My Agile Privacy

This site uses technical and profiling cookies. 

You can accept, reject, or customize the cookies by clicking the desired buttons. 

By closing this notice, you will continue without accepting. 

AcceptRefuseCustomize